Yamaha outboard throttle cable installation

Yamaha Outboard Throttle Shift Cables. Tighten the jam-nut on the throttle cable with the wrenches.

A b c d e f a-Throttle Cable b-Hairpin Cotter c-Cable Barrel d-Throttle Cam e-Alignment Mark f-Cable Latch.

Yamaha outboard throttle cable installation. How to replace Yamaha outboard throttle cable Shift cable replacement aka control cables - YouTube. Install the throttle cable trunnion in the housing pocket. Pull the cable tight and secure it to the throttle lever using the throttle control clevis and the throttle control pin.

Tighten the cable trunnion with the adjustable wrench to secure the cable. Place throttle cable in upper anchor pocket. Install cable retainer on anchor block.

Hold twist grip in full SLOW position. Pull firmly on cable to remove backlash. Adjust cable anchor so throttle cam is against idle stop when throttle cable anchor aligns with mounting hole in throttle body.

Then rotate anchor four turns toward the end of the cable. Install washer cable anchor and cable anchor. Install throttle cable to the throttle arm with hairpin cotter.

Adjust the cable barrel until the alignment mark on the cam lines up with center of the roller. Place cable barrel into retainer. Lock the cable barrels in place with the cable latch.

A b c d e f a-Throttle Cable b-Hairpin Cotter c-Cable Barrel d-Throttle Cam e-Alignment Mark f-Cable Latch. -Disconnect cables at the enginejust the ends-Put helm shifter in neutral-At the engine slide the shifter into neutralshould be a mark-At the engine make sure the throttle linkage is set all the way backfull idlestop The cables should slip over the engine pinslinkages easily WO movement. Pull firmly on shift cable casing to remove backlash.

With outboard and tiller handle shift lever in NEUTRAL place the cable trunnion into the lower anchor pocket. Adjust the trunnion nut so the casing fits onto the shift lever pin. Install shift cable on shift lever pin and install retainer clip.

When installing retainer clips on control arm linkage pins clips should be locked and. Use transom drilling fixture 91-98234A2 or attach tape engine mounting template located in this manual to boat transom. Mark and drill four 1732 in.

Refer to Determining Recommended Outboard Motor Mounting Height preceding and install outboard to the nearest recommended mounting height. First cable to move when you advance the throttle is the SHIFT cable. You want it to shift into gear before the throttle is applied.

Start with the shift cable. With the gearbox in neutral and the helm in neutral you will insert the cable into the lower cowling then place the barrel nut into its hole. Joined Feb 15 2007.

2 Apr 24 2010. If you have some aluminum brackets at the throttle pedal those arent stock. New Yamaha cable install should be pretty self explanatory.

The 04 cable is different than the 05-07 cable. Push the throttle to the Full forward position. Ensure that the throttle arm at the motor travels to the throttle stops.

Move the cable to a lower hole on the control if the lever travel is insufficient to reach full throttle. Tighten the jam-nut on the throttle cable with the wrenches. The 704 Premium Control Boxes boast a sleek rounded look thats more than just aesthetically pleasing.

This Yamaha remote control provides you with effortless one-handed operation of the throttle and shift of your outboard. The intuitive design consists of a thumb-operated engine trimtilt switch on the handle. Open the case of the remote control.

Place the end of the throttle cable on the throttle arm and the end of the shift cable on the shift gear. Push a cotter pin through the ends of the cables and bend the ends of the pins with a pair of pliers. Close and secure the case of the remote control unit.

This smart ergonomic side mounted control offers an extremely smooth and effortless one-hand operation of throttle shift functions and trim and tilt. The digital electronic control drive-by-wire system eliminates the need for mechanical control cables reducing installation time and costs. Yamaha Outboard Throttle Shift Cables.

Unfortunately somewhere in Yamaha outboard evolution they decided that their engine throttles should move in the opposite direction of how they used to. The carb linkage on my new outboard is pushed by the cable to open the throttle while on my older Yamaha the cable pulled the throttle open. And thats how my 703 control worked.

This SeaStar Solutions Control provides both shift and throttle operation for outboards inboards or IOs stern drives. Cable installation and connections must be made in accordance with. Yamaha 4 4 3 3 Inboards 4 4 3 3 Cable Mounting Diagram NOTE.

Measure from control along unobstructed cable routing to shift andor throttle connection. Round this dimension up to the next foot and order required cable part number. Last two digits of cable part number equal cable length in feet CONTROL CABLE LENGTH IN FEET TypiCAL OUTBOARd CABLE ROUTiNg.

TypiCAL STERN dRivE iO OR iNBOARd CABLE. So take the cable measure it tip to tip and then round up to the nearest foot. Thatll be the replacement cable that you need.

When youre installing a new shift and throttle control youre going to need to know the correct length for the control cables. In order to do that you need three measurements. The Yamaha mechanical XB outboards use an older technology utilizing physical throttle control cables and are somewhat less expensive than the digital models.

The newer digital XCA motors are fly-by-wire where throttle settings are transmitted over the Command Link Plus network to the engines no control cables or linkages are required. Shop read reviews or ask questions about Control Cables at the official West Marine online store. Since 1968 West Marine has grown to over 250 local stores with knowledgeable Associates happy to assist.

Shop with confidence - get free shipping to home or stores price match guarantee. 13 ThrottleShift Remote Control Cable. For Outboard Motor RiggingInstallation.

Quick view Add to Cart. YAMAHA OEM 12 ThrottleShift Remote Control MAR-CABLE-12-SC ABA-CABLE-12-GY.