Mercury outboard shift shaft alignment

4pc Pyrex Fireside Bundle. At that point you then can engage the shift shaft.

Sterndrives outboards and propellers.

Mercury outboard shift shaft alignment. Mercury 500 50HP shift shaft alignment You may just be confused. Take a break and give it a logical overview as you think about it. In forward clockwise from aboveIm pretty sure the crank turns that way the prop should ratchetfreewheel in a forward thrust direction.

Or push against you hand well enough as the input shaft is turned. 4 Common Shifting Problems With Mercury Outboard. The shift shaft alignment in the Mercury outboard is very crucial.

If this alignment is in its place half of the outboard problems disappear. However the frequently faced problems seem very similar to each other. Most of them are related to stiff gears which lead to difficulty in shifting.

I just changed out the impeller on my 2016 Merc 60hp and have been unable to get the shift shaft to align with the lower unit. I have tried shifting into forward and reverse making sure the lower unit was also set the same. Trying to align lower unit drive shaft on mercury outboard 150 after replacing impeller.

There appears to be something blocking the entrance to the upper gear and preventing alignment. Sometimes boat issues seem like theyll be really complicated but end up being easy to fix. The Marine Mechanic Im going to connect you with knows all the.

Only turn the lower shift shaft CCW to be safe. It can rotate 360. Due to the shape of the shift cam you may twist or break the shift shaft if you try to rotate it CW.

As you turn the shift shaft use 932 socket over the end of the shaft and a ratchet to turn it there will be lots of freeplay then resistance. That will be entering FWD gear. Should feel a slight detent as you.

Set the outboards shift linkage in neutral. Set the outboards shift shaft in neutral. Pull all of the spark plugs out.

Push upon the lower unit to try and get that into place. Have a helper move the flywheel back and forth in order to align the drive shaft. Now take a flash light and look up the LU and you see the shift shaft connector.

You can move this shaft until it lines up with the shift shaft of the LU. To move the connector you will find the shaft outside the LU behind the reverse lock shaft. Move over the shift shaft and tighten the bolts until the shaft is connected.

On Mercury motors simply rotate the shift shaft on the lower unit until it finds neutral. It will stay there and the prop will spin freely. It is then easy to bolt up to the mid section UNLESS the drive shaft spines do not go into the crankshaft end.

Simply rotate the flywheel a little and it will pop in. My 2004 Mercury 40hp 2-stroke is having issues engaging in Reverse. I recently replaced the water pump so I think it might be an issue with the shift link alignment.

It worked perfect before I dropped the lower unit. Forward engages quickly and right after neutral. Reverse is further back and makes the grindclank sound.

If I quickly hammer it. SHIFT SHAFT ASSEMBLY UPPER SHORT SHAFT 1 required per assembly 75355A30 - Shaft Assembly NLA More info 5999 10 in stock. Retaining Ring Shift Shaft Mercury 40-225hp Force 75-120hp Cross Ref.

18-4295 20233 29641 Mfg Part. Dab thread locker onto the shift rod cover bolt threads and the dowel pin of the shift rod cover. Push the dowel pin into place on the cover and install the cover on the gear case.

Thread the bolts into the bores on the gear case by hand. Be sure to keep the lower unit square to the drive shaft housing. Once you get the drive shaft through the adapter you will need to make sure the water tube enters the alignment tube on the water pump.

At that point you then can engage the shift shaft. As I said they are a bit tricky but once you get the hang if it they go in fairly easily. Lift the lower unit from the vise move it to the rest of the motor align it with the exhaust housing drive shaft shift shaft and water tube seal.

Push it straight up into place. Hold the lower unit in place. Set washers over the three lower unit studs that are now protruding through the mounting holes at the top of the sides of the lower unit.

Plate and the propeller blade tips to lock the propeller. Keep impeller key 6 for reuse and discard plate gasket. Remove three 3 bolts 1 and shift rod guide housing.

Remove two bolts 1 securing propeller shaft bearing. We guarantee fitment for this product. This Mercury 888835A1 SHAFT ASSY-SHIFT fits the following models and components.

Mercury Mercury Mariner Outboard Parts by HP Liter 90HP 1B366823 THRU 2B094995 - USA - Cat 90-898101362 - EFI Adapter Plate. Mercury Mercury Mariner Outboard Parts by HP Liter 80HP 0P459572 THRU 2B094995. Heavy shafts of 15 or more will naturally compress the rubber bearing on the bottom side but not so much that theres an obvious gap at the top.

Photo 1 illustrates a clearly misaligned shaft. Next check the shaft-to-bearing alignment at both the front and back ends of the bearing. When servicing a warrantable 48 inch gearcase failure on a multiple outboard Verado boat package Mercury Marine will replace.

Shift Shaft Alignment for 544 Inch Verado Gearcase Installation. Rotate the shift shaft counterclockwise to the center location of the noted gear engagements. This is the neutral position.

90-10216040 JANUARY 2003 Printed in USA. - 2003 Mercury Marine Page 1 of 18 INSTALLATION MANUAL 75 90 AND 115 HP 4-Stroke. Selecting Accessories For The Outboard 2.

Align the shift cable end guide with. On a merc its easiest to do it in forward as in reverse the reverse lock cam is trying to push the reverse lock on if it is still actaully there You need to feel the notch in forward when you turn the shift shaft as once you drop of the cam it will still be in forward but the shaft will be out of sync with the lever on the engine. This kit fits Mercury outboard motor applications 30 thru 70 hp as detailed in the application chart below.

Kit includes the impeller wear plate gaskets and o-rings needed to service your water pump. If your pump housing and base are in good condition this is a economical way to service the water pump. Replaces Merc Part.

Seriously Mercury outboard 90 hp shift shaft 79932A9 65-125 hp shop sale cheapest. 63240-82K10-000 Suzuki Reinforcementctr pillarr 6324082K10000 New Genuine OEM. NARS Natural Radiant Longwear Foundation- NEW IN BOX - Light 3 GOBI.

4pc Pyrex Fireside Bundle. LCD TV MAIN BOARD BN41-02568B BN94-12765Z FOR SAMSUNG UE55MU6120K. Sterndrives outboards and propellers.

The bolts loosen up on the bracket that holds the shifter shaft to the cable. Yamaha 150 outboard shift linkage adjustment Mercury Outboard Carburetor Float Adjustment Apr 12 2017 The Yamaha PW 50 is equipped with both a throttle limiter and a power reduction plate.